5 Components Of DIY Electric Car You Should Not Be Cheap On

If you are in search for the method to convert your gasoline car to electric car or would like to know about it, you need to understand the basic parts included in the task. Although it is easy to understand the operation of an electric car and the parts are easy to obtain, there can be problems when you do it in practical. This is what most of us would not like to happen.
There are not many parts which you would need to replace in order to convert your gasoline car into an efficient DIY electric car. The following are 5 parts and components you should never be cheap on.
1) Adapter plate.
The existing transmission of a gasoline car is of no use in an electric car. The adapter plate should be fixed as an aftermarket product.
2) Motor controller.
Electric motors need a motor controller to control the output power it delivers. In electric cars you cannot use transmissions. Most of the golf cars have electric motors.
3) Batteries.
In factory made electric cars the battery system is very complex where as aftermarket fitments use traditional batteries. Batteries are the most important part of an electric car is its battery.
You can choose either lithium-ion battery or gel based battery. Lithium-ion batteries have better performance because it do not contain liquid inside. The gel based batteries eliminate the chances of spilling.
However, a slight concern is that both these batteries are costly. An alternative aftermarket kit is the traditional liquid electrolyte based batteries. Liquid electrolyte batteries need more frequent replacement as it has shorter life compared to the other two batteries.
4) Emergency disconnector.
In cases of an emergency such as a short circuit it is required to immediately disconnect the electric supply between the car motor and the batteries. This is when you will need an emergency disconnector.
5) Electric motor.
Two types of motors are available for you to choose. You can select either an AC motor or a DC motor. AC motors can quickly increase speed after breaking. AC systems have also better power delivery and are easy to install. These have excellent torque too. This makes AC motors quite famous among many converters.
Most of the AC kits can be fitted at your nearest workshop. DC motors are of several advantages as compared to AC motors. They are easy to get and installation is lot easier because most EV converters are using a DC setup. This makes finding an expert in this profession easy. DC motors can mange instantaneous torque.
The lower cost of DC motors makes it more attractive. Choosing the motor which suits your needs should be kept in mind. If you require good power output and better performance you need to go with AC system. Beginners can go for DC motors as it is very easy to install.
Do You Need A Welding Machine For Your Electric Car Conversion?
In most electric car conversion projects, there is always scope for wielding work as most of the bracing, electric motor supports and other vehicle components are made up of metals and may undergo breakage or require welding after certain period of time. Welding has become a specialized skill and welders who are experienced and best in the business are hired in order carryout all kinds of welding work required.
The welding is a process that has to be carried out very carefully. There are chances of accidents and since it involves dealing with high temperatures, welders need to be very careful. The welders are supposed to carry out the welding work in an area where there is no traces of water. The place where welding machine is placed and welding is done must be properly ventilated.
Welding is a process of heating the work pieces and joining them with a molten metal that forms a strong join after cooling. In order to heat the metals, energy sources like a gas flame, a laser or an electric arc can be used.
Due to the welding process, chemical fumes are emitted which are poisonous. The welders need to protect themselves from the poisonous emissions by masking their face. Thus, there is a great need to take have a proper air circulation system where the welding machine is placed.
Apart from the risk of inhaling poisonous gases, there are chances of fire accidents and visual impairment as well. A welder needs to wear personal protective equipment in order to protect himself. When you are welding, you should wear a long protective jacket and must protect your hands from burns by wearing leather gloves.
Your eyes are very sensitive and when exposed to bright arcs may lead to a condition called “arc eye”, where the cornea undergoes inflammation because of ultraviolet light. The ultraviolet rays emitted during welding process can cause damage to the cornea and retina in the eye. In order avoid damage to your eyes, you should wear goggles or welding helmets.
Not every homemade electric car projects require a welding machine. So before buying the welding machine there is a need to evaluate whether to buy or rent a welding machine. If the welding work is frequently being done in a period of time and there is further scope of use, you may consider buying a welding machine for your workshop. In doing so, investing in a new machine versus hiring skilled welder will prove to be a better option in the long run.
If welding is done infrequently, then renting a welding machine or hiring a welder will be apt. There are different costs associated with the welding works which are welding machine cost, labor cost, equipment cost, energy source cost, material cost and maintenance cost.
The welding equipment cost depends upon the methods being used. The cost of material is nothing but the cost of the metals that are used in welding can be quite expensive. The energy source cost can vary based on the source. Normally, gas flames are inexpensive when compared to laser or electric arc. The maintenance cost is the cost incurred to maintain, repair or service the welding machine.
Now that you know what’s involved in a welding process, you can now decide if you have to buy a new welding machine for your garage or outsource the welding work to a professional.
Building Your Own Electric Car Is A Real Possibility
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For many generation people have driven cars fueled by gasoline and that does not look like it is going to change in the near future. Yet as the demand for oil and it byproducts increase, it also seems clear that we are soon coming to a time when it will be difficult and expensive to acquire gasoline.
So in spite of our reluctance, alternatives to the traditional car need to be found as quickly as possible. High torque electric motors that run on a renewable energy sources seem to be the wave of the future and need to receive serious consideration. Everyone from scientist to car manufacturers to the automobile drivers is paying attention to this option.
The truth is, electric motors have numerous advantages over traditional cars. An electric car can be as much as 500% more efficient than its gasoline powered counterpart and can therefore use far less fuel. Another benefit is that an electric car emits far fewer pollutants into the environment and reduces greenhouse gases.
The environmental benefit will increase as we continue to peruse renewable sources of electricity such as solar, water, and wind. Still another benefit of the electric cars is it is nearly silent, another huge advantage, particularly in cities where noise pollution is an issue.
In addition to this they are both safe and easy to use. If you are good with electrical or mechanical work you may be considering the possibility of building an electric car for yourself. Doing this work for yourself would easily save you thousands and thousands of dollars over buying an electric car from the manufacturer.
One very good option would be to convert your current car into a pure electric vehicle. While this is not possible in every case, it is quite often a good possibility. The first step is make sure you have the skills to take on a homemade electric car project. If you have worked on cars in the past there is a very good chance that you will be capable of doing this work as well.
Even if you generally hire out you auto work you can likely still complete this task with the help of a good electric car conversion guide book. Comfort with the use of the tools you will need is the biggest thing to consider.
In many ways, the design of electric cars is more basic than their gasoline powered counter parts. It is a good idea to familiarize yourself with their design and the way they work before you get started. There are a surprising number of do it yourself books and kits available for this conversion. These books and kits would also tell you what sort of tools you will need to have available.
One important thing that they may not tell you however is that you are probably going to need another strong person handy to help you lift some heavy components. The average carport or garage will be plenty of space to do this project.
DIY Electric Car Conversion Guide

Are you planning to do your own Do It Yourself (DIY) electric car conversion project? If you are, be sure to check out EV conversion guide by Gavin Shoebridge.
Gavin is from New Zealand and is known as the EV Guy in the homemade electric vehicle realm. His guide comes with step by step instructions and High Definition (HD) videos on how to tackle an electric car conversion project. Click on the link below to visit Gavin’s web site right now.







