DIY Electric Truck Conversion – Things You Should Consider

When you are planning to start your own electric car conversion project, one of the types of donor car you should look into is a pickup truck. A truck has many advantages compared to a normal sedan especially for EV conversion projects.
However, there a few things you should take into account when choosing a donor pickup truck. Firstly, you have to determine if the new electric motor will fit into the truck.
To do that, you have to determine the maximum diameter of the motor before it comes into contact with other transmission components, driveshaft and the bodywork of the truck.
Here’s a simple rule of thumb. Any electric motor with a diameter of less than 7 inches would be too small for the truck. In the opposite scale, any motor over 11 inches would be too big to fit into the front of the truck. Apart from the size of the motor, you also have to determine how long the motor is and the types of clear mountings required.
The next thing you should consider is the voltage you want to run your truck on. The power output from the battery pack can be from 72 volts to 144 volts or more. You can run your electric truck on a lower voltage but you’ll end up with poor performance.
When choosing the electric motor, go with 48 volts or higher. Higher voltage means you’ll get higher speed for your electric vehicle. Since the pickup has a back bed which can be used to store the deep cycle batteries, space would not be an issue.
Finally, for an electric truck, find an electric motor with a large brush area. Preferably, look for com bars that are about 2 inches or more long.
Do It Yourself (DIY) Electric Vehicle Guide
Do you want to know how to convert a car to run on electric power? If you do, check out Les Oke’s Convert2EV e-book.
Les is a Canadian and lives a green lifestyle with his family. To move around, Les and his wife use pure electric cars.
Throughout the years, Les has completed numerous electric car conversion projects. The Convert2EV guide is a collection of his experience working on EVs.
==> Click here to visit Convert2EV now!
Electric Truck Conversion Video – 1987 Chevy S10
Most Comprehensive Electric Truck Conversion
I found the video above on electric truck conversion on Youtube. Based on the View Counter, not a lot of people have seen it. It is a video walk through of a 1987 Chevy S10 pickup truck converted into a Pure Electric Vehicle.
To generate torque, the electric truck was fitted with a Warp 9 electric motor. It uses 29 unit of 6V deep cycle battery (7 in the front and 22 in the back of the truck). It has a top speed is 70+ mph and has an around town range of about 50 miles at 35 mph.
This is one of the most comprehensively built electric truck that I have seen so far. It has everything! From liquid cooling system for the electric controller to a power regenerative system.
From the video, you know the electric truck owner has put a lot of love and passion into his vehicle. The video above shows if you have the time and dedication, you can convert a conventional pickup truck using an internal combustion engine (ICE) into a pure electric vehicle.
DIY Electric Truck Conversion Guide
Do you want to know how to convert a truck into an electric vehicle? If you do, check out Gavin Shoebridge’s Electric Conversion Made Easy guide.
Gavin is from New Zealand and is known as the EV Guy. He has personally converted his Mitsubishi Treadia into an electric car in his home garage.
For tips and tricks on how to save money in your EV conversion project, check out Gavin’s web site.
== > Click here to visit Gavin’s web site now!
Electric Truck Conversion Kits – Convert Pickup To EV
Easy Way to Convert Your Pickup Truck to Electric Vehicle

If you were to look at DIY electric car conversion projects, one of the best donor car you can choose is a pickup truck.
Why is it so?
There is one advantage a gasoline driven truck has that other normal sedan cars doesn’t. It is the flat bed storage space at the back. The ample storage space of a truck is great to keep all the deep cycle batteries needed to power the electric motor.
An average homemade electric vehicle (EV) would need about 15 to 20 units of deep cycle batteries to supply to power needed to run the electric motor. On a full charge, the batteries would be able to provide sufficient power to the electric motor to cover a range of approximately 50 miles.
Obviously, by adding more batteries, it will increase the mileage of your electric truck. More batteries also means more weight and space required.
What is the best way to convert a truck to run on pure electricity? If you are well versed with the internal workings of an automobile and you are good with hand tools, you can start by purchasing electric truck conversion kits.
Most of the electric truck conversion kits in the market are not the same. Make sure you have the correct kit made for your truck model.
The key components of the kit is the joining plate. The function of the plate is to hold the electric motor in place. The electric motor shaft has to be perfectly aligned with the center core of the transmission.
Any misalignment will cause vibration and reduce the efficiency of the motor. That in effect will reduce the net mileage of your electric truck.
The steel joining plates are custom made to fit the transmission housing for the specific truck model. Therefore, choosing the right electric truck conversion kit is very important.
DIY Electric Car Conversion Guide
Do you want to convert a conventional truck to run on electric power? If you do, first, find out what is involved in an electric vehicle conversion project.
One of the top EV conversion guide is the Electric Conversion Made Easy by Gavin Shoebridge from New Zealand. Gavin is known as the “EV Guy” by DIY electric car enthusiasts and he has personally converted an old Mitsubishi Treadia into a pure EV in his garage.
The entire conversion process was documented and recorded on video. Gavin’s manual was written based on his experience retrofitting the Treadia. His work was also featured on New Zealand local news report.
For more information on Gavin’s DIY electric vehicle conversion guide, click on the link below.







